Product Overview
Brown glass bottles for craft beer, cider and fruit wine carry delicate paper labels and thin glass walls. Continuous vibration and stacking pressure during cross-border sea transportation easily cause glass cracking, label peeling and surface scratches, bringing severe after-sales losses for beverage brands. Separate foam inserts and generic cartons require two suppliers and increase assembly labor costs.
Our one-stop packaging solution combines a **clamshell upper & lower recycled pulp tray** and matched size corrugated outer box. The integrated pulp structure fully surrounds every glass bottle. Independent separated cavities prevent bottles from rubbing against each other. Customers only need one supplier for inner liner and outer shipping box, simplifying procurement and production line packing workflow. All pulp materials are made from recycled waste paper without chemical bleaching. Fully compostable raw materials meet EU, US plastic ban policies and avoid overseas customs detention risks for beverage exporters.
Key Product Features
✅ One-Stop Complete Packaging Solution: Pulp Insert + Corrugated Outer Box
No need to source inner liner and outer carton separately. We coordinate dimensions perfectly between pulp tray and shipping box to eliminate loose shaking inside packages. Simplify your supplier management and reduce packaging assembly errors on production lines. Outer carton supports flexo and full-color digital printing for brand graphics, logos and product information.
✅ Integrated Clamshell Top & Base Pulp Tray Structure
Connect upper cover and bottom base as one piece. After placing bottles and closing the lid, the pulp forms all-around wrapping protection. Effectively stop bottles from shifting inside the carton during courier sorting and ocean transit. Far more stable than single flat pulp trays.
✅ 6 Independent Contoured Cavities For Glass Beverage Bottles
Each curved cavity fits the cylindrical outline of standard craft beer, cider and fruit wine glass bottles. Thick pulp partition baffles separate every bottle, eliminating direct contact that scratches paper labels or chips glass edges. We adjust cavity diameter, height and bottle neck support according to your physical bottle samples or CAD drawings.
✅ Smooth Rounded Inner Walls Anti-Scratch & Shock Absorption
All cavity contact surfaces are polished into soft arcs with no sharp edges. High-density pulp structure absorbs impact force during logistics handling, greatly lowering glass breakage rate for bulk export shipments.
✅ Stackable Layout Optimized For Container Sea Freight
Closed pulp trays loaded with bottles can be stacked neatly inside outer cartons. Cartons are designed for multi-layer pallet stacking to maximize container loading capacity and cut overall ocean freight cost for large brewery orders. Empty pulp trays can be nested compactly to save factory warehouse storage space.
✅ Dual Custom Branding Options
- Pulp tray: Recessed embossed brand logos, brewery marks without printing ink
- Outer corrugated box: Custom size, full-color artwork, barcode and seasonal graphic printing
Optional bulk upgrades: Soy water-based ink printing on pulp, hydrophobic moisture-proof coating for humid tropical maritime shipping routes.
Multiple Usage Scenarios
Scenario 1: Brewery Mass Export Bulk Beverage Shipping
Standard complete eco packaging kit for 6-pack craft beer, cider and fruit wine bulk shipments. Replace disposable EPS foam to cut long-term packaging costs and satisfy global plastic restriction requirements for beverage brands exporting to Europe, North America and Oceania.
Scenario 2: Retail Direct-To-Consumer Gift Box Packaging
Ready-to-use gift packaging set for online beverage DTC brands selling bottled drinks on Shopify. Robust all-round protection reduces broken bottle refund complaints for e-commerce deliveries.
Scenario 3: Seasonal & Promotional Beverage Gift Kits
Custom branded packaging for holiday beverage gift sets, brewery visitor souvenir packs and corporate client gift bundles. Natural kraft eco texture matches sustainable craft beverage brand positioning.
Scenario 4: Craft Beverage Wholesale Pallet Distribution
Uniform standardized packaging for wholesale beverage distributors. Consistent packaging protects goods during multi-stage warehouse transit and last-mile delivery.
Material & Eco Advantages
- Circular waste paper recycling, lower carbon footprint to support sustainable brewery brand ESG marketing
- Zero microplastic debris, no foam residue sticking to glass bottles and paper labels
- Single supplier for inner pulp tray + outer carton, reduce communication cost and mismatched dimension risks
- End consumers can recycle pulp tray and cardboard box together, simple waste disposal without plastic sorting
Product Specifications
– Pulp Material: Natural Unbleached Recycled Waste Paper Pulp
– Pulp Structure: Integrated clamshell (top + base) 6-cavity tray
– Matching Accessory: Custom size corrugated shipping/gift carton
– Application: 6-pack craft beer, cider, fruit wine, sparkling beverage glass bottles
– Standard Color: Natural kraft beige pulp; kraft/brown/white corrugated box optional
– Eco Credentials: 100% plastic-free, foam-free, recyclable, backyard compostable
– Customization Options: Cavity dimension adjustment, pulp embossed branding, carton full-color printing, hydrophobic moisture coating for sea freight
Suitable Purchaser Groups
✔ Craft breweries, cider producers, fruit wine & bottled beverage manufacturers
✔ Cross-border beverage wholesale importers & Shopify DTC drink brands
✔ Gift packaging suppliers supplying complete packaging solutions for beverage brands
✔ Hospitality & beverage brand procurement teams ordering promotional gift sets
✔ OEM drink factories seeking plastic-free complete bottle shipping packaging
CTA Closing Copy
Upgrade your bottled beverage shipping with our one-stop 6-bottle clamshell recycled pulp packaging set including matched corrugated cartons! Send your glass bottle dimension drawings, branding artwork and packaging requirements to receive custom mold mockups and tiered factory wholesale pricing. Physical prototype samples are available for logistics drop impact testing before mass manufacturing.
