Product Overview
E-bike lithium battery packs and small energy storage modules are heavy precision new energy components. Continuous vibration and multi-layer stacking compression during long-distance sea and land cross-border logistics easily cause shell scratches, module displacement and terminal abrasion. Traditional disposable EPS foam liners break easily and produce tiny debris that pollutes battery metal terminals, and cannot meet global industrial plastic restriction regulations. Our rectangular multi-cavity dry-pressed molded pulp battery tray adopts mature recycled waste paper dry molding technology, retaining natural kraft raw paper texture without chemical bleaching or toxic surface coatings. One-piece integrated pulp structure is equipped with dense reinforcing partition ribs and independent separated cavities, accurately limiting multiple lithium battery modules to eliminate collision and friction between battery units. The overall outer size can be optimized to match standard industrial export corrugated cartons, and flat trays can be stacked in multiple layers for pallet loading. Fully compostable recycled paper raw materials comply with international industrial environmental protection standards, avoiding customs detention risks for lithium battery manufacturers exporting new energy equipment overseas.
Key Product Features
✅ Natural Unbleached Dry-Pressed Recycled Paper Raw Material
Renewable waste paper fiber is formed by low-cost dry pressing technology, forming uniform rustic kraft beige texture without chemical bleaching additives. Low-lint compact fiber structure will not shed debris to contaminate metal battery terminals and matte battery housings. Fully recyclable and industrial compostable, meets EU REACH and global industrial plastic ban standards for seamless cross-border lithium battery equipment customs clearance.
✅ Long Rectangle Integrated Multi-Cavity Separated Layout
Single unified long pulp mold creates multiple independent functional cavities for multiple lithium battery modules simultaneously. Separated thick pulp partition baffles prevent adjacent battery packs from rubbing against each other to eliminate scratch defects during bumpy transit. We fully adjust cavity shape, depth, spacing and overall tray outer dimensions according to your lithium battery CAD drawings or physical samples to achieve accurate gapless positioning for all sizes of e-bike lithium modules.
✅ Reinforced Thick Partition Rib Heavy Load Anti-Vibration & Compression Design
Multiple thickened integrated reinforcing ribs are distributed on the pulp tray bottom and partition positions during molding, greatly improving compression resistance and vibration absorption capacity. Far stronger load-bearing performance than ordinary thin pulp trays, suitable for multi-layer stacking on export shipping pallets without tray deformation under heavy battery weight.
✅ Fully Customizable Layout For Diverse Battery Sizes
We support personalized mold development according to customer battery specifications, widely applicable to 48V/60V e-bike lithium packs, scooter battery modules, small portable energy storage batteries and power battery accessories. Mixed cavity layout can be realized to place battery main body and connecting accessories in one tray to improve packaging integration efficiency.
✅ Stackable Flat Profile Optimized For Industrial Pallet Export
Empty pulp trays can be stacked compactly to save factory warehouse storage space. Loaded finished trays maintain flat horizontal structure, stable for multi-layer pallet stacking, effectively reducing overall dimensional weight and lowering ocean & air freight costs for large-batch lithium battery export orders.
✅ Ink-Free Recessed Embossed Brand & Part Number Customization
Brand logos, factory codes, battery model numbers and technical marks can be recess embossed directly onto flat pulp surfaces during mold production, forming durable tactile identification without volatile printing inks. Optional bulk upgrades: food-grade soy water ink printing, hydrophobic moisture-proof coating for humid tropical maritime shipping routes.
✅ Low-Lint Clean Surface Protects Precision Battery Hardware
Tight dry-compressed fiber structure avoids loose fiber falling off, effectively preventing fiber contamination on metal terminals, plastic battery shells and insulating surfaces, suitable for packaging high-standard new energy lithium battery products.
Multiple Usage Scenarios
Scenario 1: E-Bike Lithium Battery Factory Mass Export Packaging
Standard eco heavy-duty protective tray for mass production shipments of electric bicycle lithium battery packs and scooter energy storage modules, replacing disposable EPS foam inserts to reduce long-term packaging raw material costs for new energy manufacturers exporting to Europe, Southeast Asia and global two-wheeler markets.
Scenario 2: Energy Storage Battery Module Transit Packaging
Shockproof pulp liner for portable energy storage batteries, power battery spare parts and battery assembly components, suitable for factory internal turnover and cross-border wholesale long-distance transportation.
Scenario 3: Two-Wheeler Complete Vehicle Supporting Battery Packaging
Integrated multi-cavity pulp tray for complete e-bike supporting battery bulk orders, unified standardized packaging improves the overall brand image for two-wheeler dealers and overseas importers.
Scenario 4: Cross-Border E-Bike Accessories B2B Wholesale Logistics
All-around fixed positioning eliminates internal sliding during long-distance courier and sea transportation, drastically cutting after-sales loss complaints caused by scratched battery shells and damaged terminals for independent two-wheeler accessory B2B brands.
Material & Eco Advantages
- Circular waste resource recycling: Upcycles waste paper resources, reduces timber pulp consumption and lowers the carbon footprint of lithium battery packaging for green new energy supply chain marketing
- Zero micro-pollution risk: Unlike EPS foam and PVC blisters, no tiny plastic fragments fall off to scratch battery housings and pollute metal battery terminals
- Cost advantage for large orders: Dry-pressed pulp has lower mold opening and mass production cost than wet-pressed pulp, ideal economical sustainable foam alternative for bulk new energy battery export orders
- Simple consumer waste disposal: End users can recycle the whole pulp tray together with outer industrial corrugated cartons, no tedious sorting of plastic foam waste required
Product Specifications
– Raw Material: Natural Unbleached Dry-Pressed Recycled Waste Paper Pulp
– Structure: Long rectangular integrated tray, multiple separated independent cavities for lithium battery modules
– Application: E-bike lithium battery packs, scooter battery modules, small portable energy storage batteries
– Outer Color: Authentic raw natural kraft beige (custom bleached white available for ultra-large bulk orders)
– Eco Credentials: 100% plastic-free, foam-free, recyclable, industrial compostable
– Customization Options: Full cavity & outer dimension resizing for various lithium battery modules, recess embossed branding & battery codes, soy water ink supplementary printing, hydrophobic moisture-proof coating for humid sea freight
Suitable Purchaser Groups
✔ Manufacturers of e-bike lithium batteries, scooter power modules and portable energy storage batteries
✔ Cross-border B2B two-wheeler & new energy wholesalers & electric mobility supply chain brands
✔ Industrial packaging factories developing heavy-duty shockproof eco inner liners for power battery cartons
✔ Two-wheeler brand procurement teams ordering bulk supporting battery packaging
✔ OEM/ODM lithium battery factories seeking low-cost foam replacement protective packaging
CTA Closing Copy
Upgrade your e-bike lithium battery export packaging to cost-effective heavy-duty recycled paper multi-cavity pulp trays today! Submit your lithium battery dimension drawings, cavity layout requirements and emboss logo artwork to receive custom mold layout mockups and tiered factory bulk wholesale pricing. Pre-production physical prototype samples are available for logistics drop vibration testing before mass manufacturing.
