Are you looking for stackable sturdy inner packaging to protect fragile glass kombucha and craft bottled drinks during mass transportation? Our paired molded kraft pulp trays adopt smart concave-convex matching design: the bottom tray cradles bottle bases with six ergonomic recesses, while the upper tray has protruding column-shaped bulges that fit perfectly into gaps of the lower tray when stacked. This interlocking layout avoids lateral sliding in stacked carton pallets. Crafted from natural recycled kraft fiber, the pulp boasts textured rustic surfaces that match natural fermented beverage branding. It can be placed inside outer cartons for factory bulk shipments as well as premium retail gift boxes, being an outstanding eco-friendly alternative to traditional EPS foam and plastic blister beverage inserts.
Key Product Features
✅ Natural Recycled Kraft Pulp Material
Raw pulp comes from recycled wastepaper without harsh bleaching treatments. The entire tray can be recycled conventionally or degraded under home compost conditions, fully complying with EU, North America and other regions’ stringent plastic bans so you can pass overseas customs checks smoothly. The rough organic fiber texture matches natural fermented kombucha and healthy drink brand positioning.
✅ Interlocking Dual-Layer Bidirectional Protection
The lower tray contours closely wrap bottle bottoms to stop horizontal shifting. Protruding pillars on the top tray press down to limit bottle upper movement after carton closure, realizing top-and-bottom dual fixation to reduce bottle shaking drastically on bumpy delivery routes.
✅ Smart Column Stacking Architecture
Convex column structures on the upper part slot neatly into hollow spaces of the bottom tray when stacking multiple cartons on pallets. This mechanical interlock greatly enhances pallet stability, prevents stacked outer boxes from slipping and lowers warehouse stacking risks.
✅ 6 Optimized Independent Bottle Slots
Six separated cavities isolate every glass bottle, preventing label abrasion and bottle collision against one another. Thicken partition pulp ribs disperse local pressure when cartons are piled up, effectively minimizing cracks of delicate glass containers.
✅ Outstanding Shock Absorption Performance
Dense wet-molded pulp fiber delivers excellent buffering capacity, adapting to rough express sorting and long maritime freight scenarios. It performs reliably even in high-volume wholesale logistics cycles.
✅ Rich Customization Choices
Mold dimensions can be revised to adapt bottles of varied calibers and heights; debossed logos, soy-based water ink printing and food-grade hydrophobic coatings are available for brand personalization and humid logistics upgrades.
Multiple Usage Scenarios
Scenario 1: Beverage Factory Mass Production Packaging
Ideal for kombucha, fermented drinks, craft sodas and other glass-bottled beverage factories. The stack-friendly pulp inserts optimize pallet loading efficiency and cut factory bulk packaging expenses steadily.
Scenario 2: Cross-border DTC Beverage E-commerce Shipping
As built-in carton padding for online beverage brands, it mitigates drops during last-mile delivery, largely reducing after-sales complaints caused by shattered glass bottles.
Scenario 3: Supermarket & Specialty Store Retail Packaging
Placed inside outer retail cartons for supermarket shelves and organic grocery shops, natural kraft texture strengthens the natural, healthy branding image of fermented bottled beverages.
Scenario 4: Holiday Beverage Gift Carton Liner
Fit decorative outer gift boxes for summer festivals, holiday hampers and corporate wellness gifts, offering solid internal protection for premium bottled drink gift batches.
Material & Eco Advantages
- Circular resource utilization: Repurposes recycled paper waste to reduce timber pulp consumption and lower the overall carbon footprint of beverage packaging
- Simple post-purchase disposal: End consumers can discard pulp inserts together with ordinary cardboard cartons, without the complicated sorting process required for plastic foam fillers
- Breathable natural texture: Moderate air permeability of pulp prevents enclosed moisture buildup under normal indoor warehouse storage, protecting bottle paper labels
- Long-term cost benefits: The nesting stacking feature raises pallet utilization, cutting down ocean freight and warehouse pallet costs for repeated bulk overseas shipments
Product Specifications
– Raw Material: Unbleached Recycled Kraft Wet-Pressed Paper Pulp
– Slot Capacity: 6 independent cavities for glass bottled beverages
– Structure: Matching lower base tray + upper column interlocking tray
– Color: Authentic natural kraft brown tone (bleached white customization supported for bulk orders)
– Eco Attributes: Plastic-free, foam-free, recyclable, backyard compostable
– Customization Options: Reshape cavity diameters/depths for bespoke bottle sizes, emboss brand logos, water-based printing, moisture-proof surface treatment for humid shipping routes
Suitable Purchaser Groups
✔ Kombucha factories and manufacturers of other fermented glass-bottled healthy drinks
✔ Cross-border independent DTC beverage brands and organic grocery wholesale merchants
✔ Packaging factories that develop eco inner liners for craft soda and natural beverage cartons
✔ Corporate procurement teams ordering bulk wellness beverage gift parcels
✔ Retail supermarket chains replacing legacy foam drink inserts with sustainable pulp solutions
CTA Closing Copy
Upgrade your glass beverage packaging stability and eco credentials with our column-nested 6-slot kraft pulp tray sets! Submit detailed bottle dimensions and outer carton measurements now for customized layout proposals and tiered wholesale rates, pre-production physical samples can be shipped to test stacking strength and fit performance.
